YEM-JD1300-4 Wash Wall Lamp Oneline Assembly Potting Machine with Two Screw Pump

Description:

  • 1.Location accurate, high precision and small error operation: using high precise slide rail and high accurate balance device.
  • 2.Strong electric control system: using imported Panasonic PLC, the original motor, touch screen, electronic components, wiring, dust-proof, anti-static system are designed according to the national standards.
  • 3.Glue Dispensing Accuracy: high precision gear pump, large glue amount and glue mixing ratio with new technological breakthroughs.
  • 4.A, B glue liquid level alarm function: Can avoid the glue supplying breaks
  • 5.Unique timing glue outputting system: Can prevent the glue curved while workers short break, shifts switching.

Product Detail

Product Tags

Details | Application | Specification | Accessory

 

FunctionIntroductionUsage Advantages
Automatic Glue SupplyingAutomatically supply the glue according to the set ratio, and send it to the mixing tank with constant speed.Compare to the traditional manually glue preparation, saving more costs, convenient operation, keep working environment neat and clean and the ratio more accurate.
Dynamic MixingAutomatically mixing the A&B glues, high sealing ability to avoid bubblesTiming quantitative, dynamic mixing and using, no need to do the vacuum, saving labor costs, convenient operation, improve production. Dispensing to products directly after stirring, make the most use of glue before it’s solidified.
Timed Quantitative FillingSet up and save the settings for one single product, this setting can be recalled for future usage. The glue amount, speed can be adjusted anytime.Glue outputting more accurate, productive. The glue potted products will be more beautiful, flat and good quality.
Auto Path DispensingEasy to learn and understand, convenient for beginner to operate. All the saved paths can be recalled for future usage.Accurate positioning, fast movements, release people from the tiring and boring repeating job, improve the productivity and save costs. Normally the machine efficiency is equal to 5~8 workers.
Low Amount Alarming SystemWhen the glue is not enough or the machine is abnormal, the machine will show the warning message.Humanized engineering design, avoid the serious damages
Leak-proof FunctionWhen the dispensing head needs to move accurately, and finished the potting process. The moment resorption function will start and make sure the glue won’t drop off.To avoid the glue to pollute or effect the outlook of the products.
Timing DispensingAccording to different glue features, users can set up the glue outputting speed and interval time. To avoid the glue curved in the mixing tube.To avoid the glue curved in the mixing tube while workers short break, shift switching.
Glue Bucket SealingThere’s a professional sealing ring to make sure the glue tank in vacuum status.To avoid the glue to be crystallization or curved.
Cleaning FunctionClean and wash the A&B rubber hose automatically.Convenient, fast, clean. Dynamic mixing to avoid the machine was stuck by the glue.
Flow Monitoring
(Optional)
The machine is equipped with a curing agent flow meter, and the amount of remaining curing agent can be displayed according to the pressure of the glue.More accurate.
Automatic Stiring Function(Optional)Can auto stirring the filler glue, to avoid the sedimentation.To avoid the the sediment of the glue to block the rubber hose, and make sure the glue ratio mixing equalization and quality. Reduce the waste, keep the working environment clean, and improve the production.

Application:

Mainly used in: crystal panels, smart card, key chain, crystal crafts, luminous module, display, hard and soft strip, fluorescent lamp, wall washer and other lamp products; For the electronic industry such as: waterproof power adapter, resistors, capacitors and so on.

Specification:

ITEMYEM-JD1300-4
Glue mixing ratio1:1~10:1
X/Y/Z Working Range1500*1300*100mm
XYZ Speed250mm/s(shift)
Repeatability±0.05mm(shift)
PatternPoint, line, square, circle, arc
Dispensing Speed10-150g/5s(Adjustable, outputting amount will be different with different glue)
Dispensing PrecisionAmount±1%, Ratio:±1%
Input Pressure Range0.5-0.8MPa
Head Sealing pressureMAX≤2.6Mpa
Glue water viscosity<10000CPS
Operation MethodAuto/Manual
Flow CountingVisual
ProgrammingTeach Pendant
ControlSmart control card+PLC+Touch Screen(Program setting, modify, save)
Leak-proof FunctionA, B Glue independent movement auto resorption system
Mixing SystemHigh speed dynamic stirring mixing device
Glue Injecting ControlHigh precise metering pump
A PumpHigh precise screw pump 6-12CC
B PumpHigh precise pressure screw pump 0.6-2.4CC
A Glue Tank Mixing SystemCustomize
B Glue Tank Mixing SystemCustomize
A Glue Heating SystemSupport
B Glue Heating SystemCustomize
Tank Vacuum FunctionCustomize
A Glue Tank Volume22L
B Glue Tank Volume22L
Cleaning Tank Volume10L
Dimension(L*W*H)2360*1820*1400mm, tranship 2000mm
Power Supply220V 50Hz  About 3500W

Accessory:

TypeConfigurationQTYUnitBrand and Description
FrameSteel/ metal weld1UnitStandard Material
Control SystemTeaching program System1SetYEM
3-axis program control system1SetYEM smart movement control card
Glue program controller1SetPanasonic PLC
Touch screen1pcs7 inch full color touch screen
Dispenser Glue Supply SystemCleaning Tank(304 with vacuum)1pcsYEM
High pressure cleaning System1setYEM
A Tank(304 bucket)1pcsYEM
A glue tank heating parts1  setYEM
B Tank(304 bucket)1pcsYEM
B Glue visual flow gauge1pcsYEM
A Glue high precise screw pump1setYEM
B Glue high precise pressure screw pump1setYEM
High speed stirring motor+Warning system1setStonkermotor\mitsubishi
Dynamic Stirring Motor Driver1setStonkermotor\mitsubishi
Glue liquid level limits warning Inductor2setYEM
Double-liquid valve2pcsYEM
Dynamic Mixing tube10setYEM
Solenoid Valve4pcsAirTac
Air Pressure Monitor Inductor1setBailing
High Precise Working Platform

(Three-axis)

X axis silence tank chain1setYEM
X axis high circular rail2pcsAIXIN
X axis lengthen module4pcsAIXIN
Y axis silence tank chain1setYEM
Y axis high circular rail2pcsAIXIN
Y axis lengthen module4pcsAIXIN
Z axis high circular rail1setAIXIN
Z axis lengthen module4pcsAIXIN
Z axis up/ down air cylinder1pcsXingchen/ AirTac
3-axis stepping motor4setYAKO/ Xinlichuan
Drive system3setYEM synchronous belt
 Position Limit photoelectric sensor3setPanasonic/ OMRON
AttachmentsSealing Ring1setTeflon
resorption sealing ring2pcsTeflon
Resorption valve Q type sealing ring2pcsTeflon anti-corrosion
Dynamic mixing O type sealing ring2pcs      Teflon anti-corrosion
Dynamic Mixing Tube10setYEM
Single glue outputting head2setYEM
Solenoid valve1AirTac
ToolsNeedle head1setYEM
Allen wrenches1pcsYEM
Adjustable wrench1pack
Gas-type fitting(Common)1pack

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