YEM-JD1300-4 Wash Wall Lamp Oneline Assembly Potting Machine with Two Screw Pump

Description:

  • 1.Location accurate, high precision and small error operation: using high precise slide rail and high accurate balance device.
  • 2.Strong electric control system: using imported Panasonic PLC, the original motor, touch screen, electronic components, wiring, dust-proof, anti-static system are designed according to the national standards.
  • 3.Glue Dispensing Accuracy: high precision gear pump, large glue amount and glue mixing ratio with new technological breakthroughs.
  • 4.A, B glue liquid level alarm function: Can avoid the glue supplying breaks
  • 5.Unique timing glue outputting system: Can prevent the glue curved while workers short break, shifts switching.

Product Detail

Product Tags

Details | Application | Specification | Accessory

 

Function Introduction Usage Advantages
Automatic Glue Supplying Automatically supply the glue according to the set ratio, and send it to the mixing tank with constant speed. Compare to the traditional manually glue preparation, saving more costs, convenient operation, keep working environment neat and clean and the ratio more accurate.
Dynamic Mixing Automatically mixing the A&B glues, high sealing ability to avoid bubbles Timing quantitative, dynamic mixing and using, no need to do the vacuum, saving labor costs, convenient operation, improve production. Dispensing to products directly after stirring, make the most use of glue before it’s solidified.
Timed Quantitative Filling Set up and save the settings for one single product, this setting can be recalled for future usage. The glue amount, speed can be adjusted anytime. Glue outputting more accurate, productive. The glue potted products will be more beautiful, flat and good quality.
Auto Path Dispensing Easy to learn and understand, convenient for beginner to operate. All the saved paths can be recalled for future usage. Accurate positioning, fast movements, release people from the tiring and boring repeating job, improve the productivity and save costs. Normally the machine efficiency is equal to 5~8 workers.
Low Amount Alarming System When the glue is not enough or the machine is abnormal, the machine will show the warning message. Humanized engineering design, avoid the serious damages
Leak-proof Function When the dispensing head needs to move accurately, and finished the potting process. The moment resorption function will start and make sure the glue won’t drop off. To avoid the glue to pollute or effect the outlook of the products.
Timing Dispensing According to different glue features, users can set up the glue outputting speed and interval time. To avoid the glue curved in the mixing tube. To avoid the glue curved in the mixing tube while workers short break, shift switching.
Glue Bucket Sealing There’s a professional sealing ring to make sure the glue tank in vacuum status. To avoid the glue to be crystallization or curved.
Cleaning Function Clean and wash the A&B rubber hose automatically. Convenient, fast, clean. Dynamic mixing to avoid the machine was stuck by the glue.
Flow Monitoring
(Optional)
The machine is equipped with a curing agent flow meter, and the amount of remaining curing agent can be displayed according to the pressure of the glue. More accurate.
Automatic Stiring Function(Optional) Can auto stirring the filler glue, to avoid the sedimentation. To avoid the the sediment of the glue to block the rubber hose, and make sure the glue ratio mixing equalization and quality. Reduce the waste, keep the working environment clean, and improve the production.

Application:

Mainly used in: crystal panels, smart card, key chain, crystal crafts, luminous module, display, hard and soft strip, fluorescent lamp, wall washer and other lamp products; For the electronic industry such as: waterproof power adapter, resistors, capacitors and so on.

Specification:

ITEM YEM-JD1300-4
Glue mixing ratio 1:1~10:1
X/Y/Z Working Range 1500*1300*100mm
XYZ Speed 250mm/s(shift)
Repeatability ±0.05mm(shift)
Pattern Point, line, square, circle, arc
Dispensing Speed 10-150g/5s(Adjustable, outputting amount will be different with different glue)
Dispensing Precision Amount±1%, Ratio:±1%
Input Pressure Range 0.5-0.8MPa
Head Sealing pressure MAX≤2.6Mpa
Glue water viscosity <10000CPS
Operation Method Auto/Manual
Flow Counting Visual
Programming Teach Pendant
Control Smart control card+PLC+Touch Screen(Program setting, modify, save)
Leak-proof Function A, B Glue independent movement auto resorption system
Mixing System High speed dynamic stirring mixing device
Glue Injecting Control High precise metering pump
A Pump High precise screw pump 6-12CC
B Pump High precise pressure screw pump 0.6-2.4CC
A Glue Tank Mixing System Customize
B Glue Tank Mixing System Customize
A Glue Heating System Support
B Glue Heating System Customize
Tank Vacuum Function Customize
A Glue Tank Volume 22L
B Glue Tank Volume 22L
Cleaning Tank Volume 10L
Dimension(L*W*H) 2360*1820*1400mm, tranship 2000mm
Power Supply 220V 50Hz  About 3500W

Accessory:

Type Configuration QTY Unit Brand and Description
Frame Steel/ metal weld 1 Unit Standard Material
Control System Teaching program System 1 Set YEM
3-axis program control system 1 Set YEM smart movement control card
Glue program controller 1 Set Panasonic PLC
Touch screen 1 pcs 7 inch full color touch screen
Dispenser Glue Supply System Cleaning Tank(304 with vacuum) 1 pcs YEM
High pressure cleaning System 1 set YEM
A Tank(304 bucket) 1 pcs YEM
A glue tank heating parts 1   set YEM
B Tank(304 bucket) 1 pcs YEM
B Glue visual flow gauge 1 pcs YEM
A Glue high precise screw pump 1 set YEM
B Glue high precise pressure screw pump 1 set YEM
High speed stirring motor+Warning system 1 set Stonkermotor\mitsubishi
Dynamic Stirring Motor Driver 1 set Stonkermotor\mitsubishi
Glue liquid level limits warning Inductor 2 set YEM
Double-liquid valve 2 pcs YEM
Dynamic Mixing tube 10 set YEM
Solenoid Valve 4 pcs AirTac
Air Pressure Monitor Inductor 1 set Bailing
High Precise Working Platform

(Three-axis)

X axis silence tank chain 1 set YEM
X axis high circular rail 2 pcs AIXIN
X axis lengthen module 4 pcs AIXIN
Y axis silence tank chain 1 set YEM
Y axis high circular rail 2 pcs AIXIN
Y axis lengthen module 4 pcs AIXIN
Z axis high circular rail 1 set AIXIN
Z axis lengthen module 4 pcs AIXIN
Z axis up/ down air cylinder 1 pcs Xingchen/ AirTac
3-axis stepping motor 4 set YAKO/ Xinlichuan
Drive system 3 set YEM synchronous belt
 Position Limit photoelectric sensor 3 set Panasonic/ OMRON
Attachments Sealing Ring 1 set Teflon
resorption sealing ring 2 pcs Teflon
Resorption valve Q type sealing ring 2 pcs Teflon anti-corrosion
Dynamic mixing O type sealing ring 2 pcs       Teflon anti-corrosion
Dynamic Mixing Tube 10 set YEM
Single glue outputting head 2 set YEM
Solenoid valve 1 AirTac
Tools Needle head 1 set YEM
Allen wrenches 1 pcs YEM
Adjustable wrench 1 pack
Gas-type fitting(Common) 1 pack

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